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How to deal with domestic enterprises valve "high-end" dystocia "
Date:2014/6/23 Number:6152

    From the beginning of 2012, high-end localization of the valve on the road becomes very difficult. The foundation has become the short board to restrict the domestic manufacturing to high-end development, localization efforts on high-end equipment parts of China will further increase.

    The localization of the valve "high-end dystocia"

    China's current market in the valve (valve market analysis), has been able to provide a variety of products: such as heating valve, valve, valve for environmental protection building etc.. Through the efforts of domestic enterprises in recent years, some high-end products valve localization has been achieved, but there are still some products in the import state. According to China general machinery industry association data, since this year China imports large pump products mainly include: hydraulic reciprocating plunger pump, hydraulic reciprocating liquid discharge pump, rotary axial plunger pump, speed below 10000 RPM other centrifugal pump, liquid pump, vacuum pump parts. Valve products mainly include: relief valve, hydraulic drive valve, pneumatic valve, safety valve or relief valve, valve parts etc.. Still rely on imports in the high-pressure valve field, this is the future of China's valve need to force a breakthrough in the field of.

    Industry positioning high-end valve industrial park is to create high-end, integration, internationalization, headquarters of the China high-end valve City, with 3 to 5 years the introduction of high-end valve enterprise 200, investment 20000000000 Yuan, annual sales income of 50000000000 yuan of above, will realize annual sales income 100000000000 above scale.

    At present, whether in the domestic market policy, or the current level of technology, R & D of high-end valve is not good. Generally speaking, along with the country to revitalize the equipment manufacturing industry policy step by step, general manufacturing industry base will be further focused support. The petrochemical industry, power sector, metallurgical industry, chemical industry and city construction will enhance the use of large valve valve product demand in China, but in each sub industry valve import substitution feasibility difference is very large, high-end valve need more policy guidance and research support.

    The high-end valve localization "why" dystocia

    According to Chinese general machinery industry association responsible person analysis, reason for the existence of this phenomenon has four main points.

    R & D investment is insufficient in the long term. Domestic enterprises in the product technology development ideas and some developed foreign companies have obvious difference. Lack of funds for scientific research, R & D investment, has become an important factor restricting valve company independent research and development. According to incomplete statistics, the pump industry, R & D funding for the enterprise main business income of less than 2%, compared with the famous companies, industry wide R & D funds rarely. Related statistics show that, China's pump industry annual R & D costs, rather than a foreign enterprise research funding.

    Weak capacity of independent innovation. Reportedly, China's machinery manufacturing industry digestion and absorption of imported technology is slow, the majority of enterprises technology innovation capability is not strong, the main mechanical products core technology source 57% rely on imported. Although China's pump industry most of the products are the basic realization of the independent production, but domestic enterprises to assume more is low end product processing sectors, the breadth and depth of autonomy should be improved. As of now nuclear grade pumps nuclear power equipment localization in the million kilowatt supercritical, ultra supercritical thermal power station complete sets of equipment in the high-pressure boiler feed pump core products, the core technology of the key parts still need to rely on imports.

    The customer will buy domestic products is poor. Although the domestic products in performance indicators to meet with foreign technology and equipment level, but some customers are still willing to buy abroad, the domestic first sets of major technical (technology, pump valve technology) pump equipment to enter the market to increase the difficulty of the. Although many domestic high-end pump products with technical grade equivalent, but some departments are still in lack of operating performance and other reasons to use.

    The lack of the industry common technology. Due to the reform of the enterprise, become the fight the enemy separately for Service Industry Research Institute, has undergone great changes and structural properties of center of gravity. The technical support is increasingly weakened, new technology, new technology development is slow, design, technology, material and manufacturing standards to docking with foreign.

    How to deal with the

    In this regard, three suggestions are proposed concerned:

    First of all, to establish a new mechanism to encourage enterprises to independent innovation. According to the national valve manufacturing integrated planning and regional planning, the construction of a number of regional leading technology and product development laboratory, test base and product development center. Relying on the innovation ability of scientific and educational institutions, establishment of technology diffusion site. To encourage and support the establishment of valve manufacturing technology research and development center.

    Secondly, improve the technical extension system. A reasonable set of basic manufacturing technology extension organizations, and gradually establish a national manufacturing technology extension organizations led, division of labor cooperation, diversified service in place of manufacturing technology extension system.

    In addition, we should perfect technology training system, perfect the protection system of intellectual property rights. Connection to establish and improve college, scientific research units and the medium occupation school training service functions and basic education, give full play to all levels of agencies. To further improve the new product innovation and market environment, and actively promote the development of new products, enterprises and scientific research units to establish and perfect the management system of independent development of new products.


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